Fully Automatic copper braid solidificationA machine

Fully Automatic copper braid solidificationA machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
5 Units Per Week

Delivery Time
4 Days

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Asia

Main Domestic Market
All India

About Fully Automatic copper braid solidificationA machine

A Fully Automatic Copper Braid Solidification Machine uses resistance welding to flatten and compact copper foils, strands, or ropes into a stable, solidified form, typically for manufacturing flexible connectors, shunts, and busbars. These machines feature automated operation with a gripper-puller, a microprocessor-based control system for precise settings, and safety interlocks. Key benefits include maintaining electrical conductivity, achieving dimensional stability, eliminating carbon deposition, and enabling operation by unskilled labor.

Key Components and Functionality

Feeding and Gripping:

A pneumatic gripper-puller unit grips the braid and pulls it through the welding area.
Solidification/Welding:

Resistance welding is employed, pressing the copper material between electrodes to flatten and fuse it into a stable, solid shape.
Automatic Control:

A microprocessor-based control unit synchronizes the operation, allowing for easy setting of weld parameters and providing fault diagnostics.
Cutting:

After solidification, the braid is cut to the required length by a gripper-puller unit.
Safety Features:

The system includes safety interlocks, thermal protection for the welding transformer, and a water flow switch to ensure proper operation and prevent overheating.

Applications

Flexible Connectors: Used to produce flexible terminal connectors.
Busbars: Creates flexible busbars for electrical applications.
Shunts: Manufacturing shunts, which are used for electrical current measurement.
Flexible Links: Produces flexible links for low-voltage switchgear.

Benefits

Efficiency: Fully automated operation reduces manual intervention and increases speed.
Quality: Maintains the high electrical conductivity of the copper and ensures dimensional stability.
Cleanliness: The process results in no carbon deposition.
Ease of Use: The microprocessor control and automated sequence allow even unskilled operators to use the machine effectively.

A fully automatic copper braid solidification machine automatically flattens and solidifies copper wire braids, foils, and ropes into a desired shape, often a flexible bar or connector, for applications like shunts and terminal connections. It uses resistance welding technology with precision control to ensure dimensional stability, maintain high electrical conductivity, and prevent carbon deposition. The process involves a gripper-puller unit that feeds, centers, and cuts the braid, while a microprocessor-based control unit synchronizes the welding and cutting operations, ensuring safety and operational efficiency.

How it Works

1. Feeding and Gripping:

A pneumatically operated gripper-puller unit grips the end of a continuous copper braid.
2. Solidification:

The machine then uses a welding process, likely resistance welding, to flatten and compact the copper material. This is achieved by pressing the material against electrodes, creating a stable, solid form.
3. Control and Precision:

A microprocessor-based control unit manages the entire operation, ensuring precise current control for energy efficiency and consistent results.
4. Cutting and Ejecting:

After solidification, the braid is cut to a required length and dropped into a chute.
5. Automatic Cycle:

The process is fully automatic, with the gripper-puller pulling the required length, centering it for cutting, and then gripping the next section to repeat the cycle.